Challenges associated with Fuel Cell System Development

1

Hydrogen as a Real Gas

  • Modeling hydrogen under different temperature and pressure conditions
  • Advanced simulation techniques to account for non-ideal gas behavior in storage and logistics
2

Hydrogen Storage and Safety

  • Hydrogen’s flammability and low energy density per unit volume make it developing safe and efficient storage solutions challenging
  • High-pressure tanks and cryogenic storage systems need robust materials and strict safety protocols
3

Water Management

  • Effective water storage and distribution within the fuel cell helps maintain membrane hydration and ensure optimal performance
  • Excess water causes flooding, while inadequate water dries the membrane
4

Thermal Management

Managing the heat produced during operations is critical in preventing thermal degradation of components and maintain the system’s longevity

Addressing these challenges demands integrating material science, thermodynamics, safety, and regulatory expertise. At ESPL, we precisely do it

ESPL Offerings

1D Simulation of PEM Fuel Cell System

Hydrogen Filling/Emptying (3D CFD)

Balance of Plant (BoP) Analysis

Integration with Vehicle

PEM Fuel Cell Calibration

Structural Analyses of Hydrogen Storage (Composite)

Hydrogen Tank Filling Simulation

Thermo-Mechanical Analysis of Fuel Cell

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