At ESPL, we use our engineering expertise and understanding of contemporary automobile requirements to design various exterior aspects of an automobile. As a result, we serve some reputed Tier-1 automotive exterior system suppliers as our clients and support them for a range of automotive exterior parts, including the following.

  • Concept Development
  • DFMEA
  • CAD/ GD &T
  • Manufacturing Drawings
  • CAE Validation
  • Process Simulation (Forming/ Moldflow)
Automotive Exterior Part

Front & Rear Bumper

  1. Front/Rear Towing Load durability Analysis
  2. Rigidity Analysis
  3. Low speed RCAR bumper test
  4. Pedestrian Protection
  5. Moldflow Simulation

Closure

  1. Strength/ Stiffness
  2. Compatibility
  3. Sealing
  4. Ramming Analysis
  5. Dimpling Load Cases
  6. Oil Canning Load Cases
  7. Structure borne noise

Door Assembly

  1. Window Frame Lateral Rigidity
  2. Door Torsional Rigidity
  3. Latch and Hinge retention
  4. Door Belt Static Strength
  5. Fully Open Overload Strength

Headlights & Mirrors

  1. 3D CFD Simulation of headlight
  2. Thermo-mechanical stress prediction of headlight
  3. Random & Cyclic Vibration Study of mirror and headlight assemblies

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