At ESPL, we use our engineering expertise and understanding of contemporary automobile requirements to design various exterior aspects of an automobile. As a result, we serve some reputed Tier-1 automotive exterior system suppliers as our clients and support them for a range of automotive exterior parts, including the following.
- Concept Development
- DFMEA
- CAD/ GD &T
- Manufacturing Drawings
- CAE Validation
- Process Simulation (Forming/ Moldflow)

Front & Rear Bumper
- Front/Rear Towing Load durability Analysis
- Rigidity Analysis
- Low speed RCAR bumper test
- Pedestrian Protection
- Moldflow Simulation
Closure
- Strength/ Stiffness
- Compatibility
- Sealing
- Ramming Analysis
- Dimpling Load Cases
- Oil Canning Load Cases
- Structure borne noise
Door Assembly
- Window Frame Lateral Rigidity
- Door Torsional Rigidity
- Latch and Hinge retention
- Door Belt Static Strength
- Fully Open Overload Strength
Headlights & Mirrors
- 3D CFD Simulation of headlight
- Thermo-mechanical stress prediction of headlight
- Random & Cyclic Vibration Study of mirror and headlight assemblies